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| Frank Pong, owner of UK-Halsey Sailmakers Hong Kong, at the helm of BORACAY, one of his three 75-foot racing boats. He is currently in the midst of sail development for his TransPac 25 Mui Mui by doing two-boat testing with his second TP52 Jelik 5. The TP52s and the 75-footers are a great test platforms for UK-Halsey’s MatriX Titanium sails and our grand prix sail shapes.
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| COOKING UP A LONGER LASTING MEMBRANE SAIL |

UK-Halsey Sailmakers has come up with a unique solution for making longer lasting membrane sails. The Achilles heel of these sails is delamination, often caused by inadequate heating of the adhesive that bonds the sail together. This problem is particularly bad in the corners of the sail where yarn concentrations are heaviest (See detail picture below).
To overcome it, Matrix Titanium membranes are cured in an oven, often overnight, at temperatures warm enough to activate all the adhesive, but cool enough not to distort the film. When the sail comes out, it is cooked to perfection.
Another unique feature of MatriX Titanium sails is that the structural yarns run continuously from head to clew, head to tack, tack to clew with no breaks or interruptions. The result is a truly one-piece sail with no load bearing seams. Yes, there are seams in the film but they are there simply to shape the membrane, nothing more. The continuous, one-piece yarns pass the aerodynamic loads from corner to corner. No need to worry about seam distortion, wrinkles or worse yet, seam failure. MatriX Titanium sails are smooth and wrinkle free.
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| NEWEST RULES QUIZ POSTED |

Rules Quiz 29 has been posted to the UK-Halsey website as well as to the UK-Halsey Rules Quiz program. Owners of the UK-Halsey Rules Quiz program will see the words “Update Available” in the bottom right side of the opening screen (If you can’t see the bottom of the program’s window, drag the window to the center of your screen). The quiz covers three different situations involving rule 19.2 (c), which covers room at a continuing obstruction.
To see all 29 quizzes for free on the UK-Halsey website by clicking here. If you are using our free online animated rules quizzes, you should consider buying our rules program from our online store. The download program comes with:
- Animations that can be played full screen
- Our new 37-question multiple choice rules test that comes with detailed answers
- Seven instructional videos that show Butch Ulmer at seminars teaching different aspects of the rules -- with more to be posted shortly.
- A rules blog that includes writers like Rob Overton (head of US Sailing's Rules committee)
- PDFs with rules related information that you can download
- Frequent free updates
As a download, you can buy the program and get it almost immediately. Click here to see a short video about the program. |
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| Warp-Drive Dacron: An Innovation for the Rest of Us |
Recent innovations in the very competitive sailmaking industry have centered on exotic and expensive fibers, new lamination techniques and various methods of constructing ‘load-path’ structures. Magazine articles, blogs and online message boards are filled with endless talk about the newest fibers available to the racing sailor with deep pockets. The vast majority of sailors, however, have little need for sailcloth that lasts only a few seasons at the very best, despite having incredible performance characteristics. These sailors most often are using sails constructed in the same cross-cut technique that has been in use for better than a century. They use cloth that has been woven using the same technique and from the same fibers for decades. Warp-Drive from Challenge Sailcloth aims to change this lack of innovation for the common sailor and provide performance cruising sailors with reasonably-priced, durable and high-performance sailcloth for bi- or tri-radial construction.
Some terms are thrown around in this article that not all sailors are familiar with. Firstly, warp yarns of any textile run in the length direction down the roll of cloth. Fill yarns run perpendicular to the warp yarns, across the roll of cloth (see graphic). The panels in a bi- or tri-radial constructed sail need to be quite long, longer than the width of a typical roll of sailcloth, and hence need to be cut in the warp or long direction of the cloth. bi- or tri-radial sails are the closest construction method for woven sails to ‘load-path’ sails that many sailmakers now offer. The long panels cut in the warp direction follow the predicted loads that the sail will experience.

Traditional polyester crosscut sails use sailcloth with relatively straight fill yarns and highly-crimped warp yarns. Cloth is oriented in the sail such that the fill yarns align parallel to the leech of the sail. When the leech is loaded during upwind sailing, the already-straight fill yarns are able to withstand stretch using the inherent high-modulus characteristic that high-tenacity polyester fibers provide. Using this same cloth for a bi- or tri-radial construction where the highly-crimped warp yarns of the cloth are parallel to the leech requires that the warp yarns straighten out before they are nearly as effective at resisting stretch using the natural characteristics of the fiber.
Early attempts at warp-oriented sailcloth were made using much larger, but still crimped warp yarns with fill yarns that were still relatively straight. Because there was still crimp, tri-radial sails from this type of cloth did not resist stretch very well along the highly loaded leech section of the sail, causing deformation of the designed sail shape.

In the late 1990’s, Challenge Sailcloth began testing a 6 ounce, warp-oriented sailcloth that was woven such that the warp yarns stayed almost perfectly straight while the fill yarns took all of the crimp. The new, patent pending weaving technique worked, and Warp-Drive was born. This is the first time that a cloth heavier than 5.5 ounces was woven with truly straight warp yarns. In recent comparison testing, Warp-Drive rivaled or beat the warp 1% number of polyester cruising laminates. Warp-Drive, in some cases, has twice or more the resistance to stretch in the warp direction. In other words, it takes more pounds of force to stretch a given sample of Warp-Drive in the warp direction to 1% longer than original length than a cruising laminate of similar weight. Woven sailcloth that can outperform a laminate in the warp direction ounce-for-ounce is a true breakthrough.
Warp-Drive is now available in three weights, 6, 8 and 10 ounces, allowing Sailmakers to design durable bi- or tri-radial sails for sailboats from 20 feet up to 70 feet long. These sails will be easier to handle than laminate sailcloth and will not mildew as a laminate will, yet will have similar performance to a laminate sail all while having the durability of standard woven sailcloth.
The actual construction of Warp-Drive is very similar to that of a high-aspect fill-oriented cloth turned 90 degrees. The warp yarns are of very large denier compared to relatively small denier fill yarns. These fill yarns are woven extremely tightly to give the best possible bias stability. Further stabilizing the bias with a firm resin gives Warp-Drive the strength to carry smaller loads placed on sailcloth in directions other than what the main panel orientation carries. While holding a sample of Warp-Drive, one is actually touching the fill yarns of sailcloth for the first time. In no previous woven heavy sailcloth were the fill yarns exposed on the surface. Normally, the fill yarns are ‘tunneled’ between the warp yarns and hidden from exposure. Warp-Drive’s fill yarns do exactly the opposite; they form the ‘tunnels’ that weave around the warp yarns and hide them from exposure to the surface.
Similar to our tightly woven, super-high count and fine-denier yarn high aspect fill-oriented cloth, the fine denier fill yarns of Warp-Drive do not have the same resilience to UV exposure that a well-balanced cloth with large warp yarns does. Because of this, it is not recommended to use Warp-Drive on sailboats headed for full-time sailing in the Caribbean or anywhere else with very high UV exposure. For boats used in these areas, we have a High Mass Fiber Weave line that will last much longer under high UV exposure.
Despite this one drawback, the benefits of Warp-Drive still far outweigh the drawbacks of a fill-oriented sailcloth in a cross-cut sail and also a bi- or tri-radial laminate cloth. Extremely low stretch in the warp direction coupled with a good radial panel layout will make sails that keep their designed shape long after a laminate sail has mildewed completely and the resin has been beaten from a cross-cut sail. The rest of the sailing community can now rejoice; the innovation stand-still they have been experiencing for several decades is ended.
Challenge Sailcloth, founded in 1986, has the largest line of woven sailcloth in the world. The company focuses its energies on bringing out new concepts in durable woven sailcloths for racing and cruising. www.challengesailcloth.com |
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| UK-HALSEY SWEDEN MOVES TO NEW CUSTOMER-FRIENDLY LOFT
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UK-Halsey Sweden has moved two of their three lofts in order to serve customers better. They have closed the Smögen loft and moved the Göthenberg to a brand new mega loft in Mölndal, which is a part of the Göthenberg urban area on the west-coast of Sweden. The new loft not only has acres of floor space for making sails, but it has a spacious show room for comfortably talking about new sails and to look at sample sails and boat hardware. Before joining UK-Halsey, the loft traded under the name of Syversen Sails, which was the oldest sailmaker in Sweden. Now UK-Halsey Sweden is the biggest sailmaker in Sweden.
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| UPGRADE YOUR FORECASTING SKILLS: UNDERSTANDING COLD FRONTS |
This is the weather system where we see a few squalls or thunderstorms and then a dramatic wind shift into the NW. During the Spring, Fall, and Winter, we can see much colder temps and frequently we see a gusty, unstable wind of 20-30+ kts after this weather system passes.
Cold fronts are by definition,
- a transition from a warm, moist air mass into a colder, drier air mass
a) during the summer months, it may not be cooler, but it will be drier
- rising surface pressures
- in the northern hemisphere, winds frequently shift S and SW into the W and NW
a) occasionally winds will shift into the N and NE – this is very common between 20 and 25N and can also occur with the notorious “back door cold front” in the northeast U.S.
On a surface weather map, a cold front is depicted as a line with solid triangles on the warm side of the line. On color charts, the cold front is represented as blue and the warm front as red Cold fronts are frequently accompanied by or preceded by a squall line.

The squall line can be
- a brief band of showers and a few scattered gusts to 20-30 kts or
- a serious line of severe thunderstorms
- the showers and thunderstorms develop on the leading edge of the cold front, where the cold air
undercuts the warm moist air
a) the warm air rises and condenses into the clouds, showers, and thunderstorms
- once developed, the clouds, showers, and thunderstorms will move at the speed and direction of
the winds aloft, which is frequently faster than the cold front is moving
a) this means the showers and thunderstorms can be as much as 2-4 hours ahead of the actual cold front. This can be very important during a race!
- the showers and thunderstorms can cause a premature wind shift into the W and NW, along with
wind gusts 20-30 kts or more
a) many think this is the actual cold front, but it is just a squall line, preceding the cold front
b) once the squall line passes, winds will diminish dramatically and wind shift back into the WSW or SW, since the actual cold front has not passed!
c) this also means, you can get a 2nd squall line, if there is enough heating and moisture along the actual cold front for another squall line to form
d) just because you get a squall and a wind shift, you do not get a cold front
- To be certain a cold front has passed and winds will stay W or NW or continue to clock
a) wind speeds do not diminish, after the squall passes or better still, increase as the skies clear. This can be very tricky on land or right next to the shoreline, as the rain cooled land may prevent the stronger winds aloft from mixing down to the surface, but
b) over the ocean, 1-2+ miles away from land, it is simple – if the squall ends and wind speeds are the same or increasing, the winds will remain W or NW and may continue to clock and the cold front has passed.
Back Door cold front
- This is a cold front that originates over eastern Canada or the Gulf of Maine, especially during
Spring and early Summer, when the ocean temps are still cold, especially relative to land temps
- They are most common when land temps are much warmer than normal
- The front develops when high pressure moves into eastern Canada or the northern Gulf of Maine
- The cool air over the Gulf of Maine or Gulf of St Lawrence surges to the SE, S, and SW
a) much stronger N and NE winds will accompany this surge of cool, moist ocean air
- The various weather models do a very poor job of forecasting this type of cold front
a) winds are much stronger than forecast by the weather models – I have see NE and ENE winds behind a “back door cold front” up to 30-40 kts in Long Island and S of Newport
b) the front pushes further S than any weather model suggests
c) yes, you can get a squall or thunderstorm preceding this front and they arrive from the N and NE, not the more typical W and NW direction
- What to look for,
a) when very warm in the Spring or early Summer, watch for increasing high pressure over eastern Canada
b) the front 1st develops on the Maine coast as a NE and E wind, which could look like a sea breeze
c) it then spreads to the SW, 1st to the east coast of Massachusetts, then Cape Cod, and Buzzards Bay
d) frequently pushes W and SW across coastal Rhode Island and into Long Island and Long Island Sound
e) on rare occasions the front will reach coast New Jersey and Delaware
f) this is purely a Spring and early Summer weather phenomena
Commanders’ Weather Corp
www.commandersweather.com
info@commandersweather.com
tel 603-882-6789 and fax 603-882-6661
Commanders' Weather Corporation is an international marine weather forecasting service that provides specialized weather forecasts for sailors and boats across the globe. With over 6000 clients, Commanders' Weather Corporation is a leader in supplying individualized weather forecasts for all sail racing events as well as cruising and boat deliveries anywhere in the world.
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| UK-HALSEY BRINGS LOCAL SERVICE TO NORTH CAROLINA |

UK-Halsey’s newest loft has just opened in Wilmington, North Carolina. UK-Halsey Wilmington will cover coastal North Carolina from the South Carolina border to New Bern on the Neuse River. Kevin Hennessey and Lars Bergstrom started Cape Fear Sails & Rigging to fill the need in this area for quality service for sailboats. The area has been under-served and the number of boats in the area is increasing fast.
Captain Kevin Hennessey met Lars while having sails repaired. The two hit it off and began plans to bring a well established sailmaker to North Carolina. “Being part of the UK-Halsey group and their elite sail making capabilities is very exciting and quite an honor. We look forward to the future of sailing not only in North Carolina but throughout the world. UK-Halsey is the company that can take us there.”
Lars Bergstrom has been working on boats for 22 years and working with sails and rigging for over 15 years. He settled in Wilmington in 2007 where he has been working with UK-Halsey Annapolis while getting to know the area as he waited for the right time to open a UK-Halsey service loft. That time has come. “I’ve waited a long time for this, I’ve never been more ready!”
Hennessey moved to North Carolina in 2005 and opened both Cape Fear Sailing Academy, which was awarded ASA’s 2010 Outstanding School of the year, and North Carolina Boat Rentals, which rents both sail and powerboats.
UK-Halsey Wilmington
606 W. West St., Unit 202
Southport, NC 28461
Lars Bergstrom: 910-512-2970
Kevin Hennessey: 910-279-2355
wilmington@ukhalsey.com |
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| MAURICIO SANTA CRUZ’S REPORT FROM THE PRIMO CUP IN MONACO
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| Three time J/24 World Champion Mauricio Santa Cruz testing his new sails in a light breeze at Primo Cup 2011, finished second out of 28 boats. |
February is a traditional sailing month for Monaco, starting the season with the Primo Cup. The three day event, started on February 4th 2011.
Twenty-eight J/24s from Monaco, Italy, Sweden, Hungry, England, France and Brazil were looking forward to some top notch racing, but we did not have much luck with the wind gods. There was almost no wind and the Race Committee only managed to run one race.
Unfortunately just after the committee shortened the one-and-only race, the wind shifted 30 degrees to the right, which moved Alessandro Cominelli Nois from Monaco ahead of us. He took first and we finished second in the race and the regatta.
Even with that result, I am more than satisfied with the new sails; they showed outstanding performance in all conditions. The next J/24 event will be in Texas, on March 19th and 20th, at the Austin Yacht Club where I'll be answering all questions regarding our new UK-Halsey Santa Cruz sails and tuning tips. The sails are produced by UK-Halsey Texas and Mauricio Santa Cruz’s designs and construction standards. For more info you can contact:
UK-Halsey Santa Cruz
Estrada General Eurico Gaspar Dutra, 211,
Jurujuba, Niteroi / Brazil CEP: 24370-375
+ 55 21 3611-1161
santacruz@ukhalsey.com
Mauricio Santa Cruz
UK-Halsey Texas
2031 Anders Ln., Suite J
Kemah, TX 77565 USA
Tel: 281-334-3464
Fax: 281-334-3874
texas@ukhalsey.com
Pedro Gianotti |
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| UK-HALSEY ONE-DESIGN DEVELOPMENT CONTINUES: BRAZILIAN 420 CHAMPIONSHIPS
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| Viviam Alencastro and Marcela Moura show off their first place trophy for finishing as the top women's team at the Brazilian 420 Championship. They were one point out of third place overall. |
Sailing with UK-Halsey sails, Viviam Alencastro and Marcela Moura finished fourth, one point out of first in the Brazilian 420 Championship. They were the top female team as well. Their sails were the result of joint effort of UK-Halsey Texas and UK-Halsey Santa Cruz in Brazil. Both these lofts specialize in one-design sails and are committed to collaborating in an effort to produce championship-level sails for the UK-Halsey group.
Mauricio Santa Cruz said, “We started with Pedro’s sails that were designed in the AccuCut, which made it easy for us to do the modifications. We flattened the main and jib some to make the boat easier to handle for the girls who are lighter than the male crews. The spinnaker is a monster at the class maximum size and Viviam and Marcela had a little trouble holding the boat down on the reaches, but on the runs they literally flew downwind. We still have some more development to do, mainly the need for a radial clew on the jib.”
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| UK-Halsey International, 175 City Ave., City Island NY 10464 |
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